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IT vs. OT Security: Why Protecting Factories Pays More Than Websites

LeonIT Team

Forget securing databases. The real money in 2025 is in securing power plants and factories. Discover the high-paying world of OT Security and how to pivot from IT.

If you hack a bank, they lose money. If you hack a power plant, the lights go out. If you hack a chemical plant, people die.

This is the difference between IT Security and OT (Operational Technology) Security. Everyone wants to be a "Pen Tester" or a "SOC Analyst." The market is flooded. Nobody wants to wear a hard hat and secure a 30-year-old blast furnace in Ohio. That is why OT Security pays 30% more. It is unsexy, dangerous, and absolutely critical.

For more on high-paying niches, check out our guide on IT certifications.

The Scenario

You are a SOC Analyst. You see an alert: "Malware detected on Server 4." You isolate the server. You re-image it. You go to lunch. In an OT environment, you see an alert: "Valve 4 is opening unexpectedly." If you isolate that server, the pressure builds up. The pipe bursts. The factory explodes. You cannot just "turn it off and on again." You have to understand physics, not just code.

The Old Way vs. The New Way

The old way was "Air Gapping" (unplugging the factory from the internet). The new way is "Convergence" (connecting everything to the cloud).

Feature IT Security (The Crowd) OT Security (The Niche)
Goal Confidentiality (Protect Data). Availability (Keep it Running).
Protocol HTTP, TCP/IP. Modbus, DNP3, BACnet.
Patching Weekly. Yearly (if you're lucky).
Environment Air-conditioned Office. Factory Floor / Substation.
Pay $90k - $130k. $130k - $200k.

1. The "CIA" Triad is Flipped

In IT, Confidentiality is King. You don't want passwords leaked. In OT, Availability is King. You don't care if someone sees the temperature of the reactor. You care if they stop the reactor. Rule: Never run an Nmap scan on a factory network. It will crash the PLCs (Programmable Logic Controllers).

2. The Tech Stack is Ancient

You aren't securing Kubernetes clusters. You are securing Windows XP machines that run critical infrastructure. Why? because the machine costs $10 million and the vendor went out of business in 2005. Your job is to build a fortress around these dinosaur machines because you can't update them.

3. The "Purdue Model"

This is the bible of OT Security.

  • Level 4: The Internet / Office Network (Email).
  • Level 3: The Control Room (SCADA).
  • Level 1: The PLC (The brain).
  • Level 0: The Actuator (The muscle). Your Job: Make sure Level 4 never talks to Level 1. If the internet touches the actuator, you failed.

4. How to Pivot (The Roadmap)

You don't need a degree in electrical engineering.

  1. Learn Networking: OT is 90% network segmentation. If you know VLANs and Firewalls, you are halfway there.
  2. Buy a PLC: Buy a cheap "Click" PLC on eBay ($50). Learn to program it to turn on a light.
  3. Learn Modbus: It's the language machines speak. It's simple (no encryption).
  4. Get the GICSP: The "Global Industrial Cyber Security Professional" cert. It is the gold standard.

5. The "Remote" Reality

You can't secure a factory from your bedroom. You have to go to the site. You have to walk the floor. This is why it pays more. The "Remote Work" crowd refuses to travel. If you are willing to travel 20%, you can name your price.

The Real Numbers

The shortage is real.

Role Average Salary Requirement
IT Security Analyst $95,000 Python, Linux.
OT Security Engineer $145,000 Modbus, PLCs, Networking.
ICS Architect $180,000 10+ Years Experience.
SCADA Engineer $130,000 Engineering Degree.

Frequently Asked Questions

Q: Is it dangerous? A: Physically? Yes, if you touch the wrong wire. Digitally? No. You are protecting the dangerous stuff.

Q: Do I need to know code? A: Not really. You need to know protocols. You need to know how packets move. You aren't writing software; you are building walls.

Q: Who hires for this? A: Oil & Gas (Exxon, Shell), Pharma (Pfizer), Utilities (Duke Energy), and Manufacturing (Tesla, Ford).

Q: Can I use AI? A: AI is used for anomaly detection ("Why is the valve opening at 3 AM?"). But AI cannot design the network.

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LeonIT Team

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Our team of IT professionals brings years of experience in software development, AI automation, and digital transformation solutions.

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